Exoskeleton for
logistics
Logistics requires a great deal of physical effort: constant high muscular and joint strain, such as when lifting, holding, or carrying, takes a toll on employees. This is where exoskeletons come in: as flexible aids, they improve working conditions. They relieve the burden on employees and can be individually adjusted to body size and the specific task at hand. For more power on the job.
IN A NUTSHELL
What are exoskeletons? Noticeable relief for logistics.
Exoskeletons are wearable support systems that reduce physical strain when lifting, holding, carrying, and setting down loads. They specifically relieve stressed muscle groups and improve ergonomics in the logistics work environment. Active models, in particular, adapt dynamically to movements and tasks, providing immediately noticeable relief. The result: less fatigue, better focus, and improved working conditions throughout the logistics process chain.
BENEFITS
Exoskeletons in logistics: Ergonomic relief, effortless work
The challenge: Physical strain in logistics
Lifting and carrying 30 kg packages without ergonomic aids? Unfortunately, this is still all too common in logistics. These tasks put a strain on muscles and joints, which can lead to wear and tear and similar issues over time. A look at absenteeism statistics makes this clear. Musculoskeletal disorders are among the leading causes of sick leave. In the transport and logistics sector, 23% of sick days are attributable to musculoskeletal disorders. Only in the construction industry is the figure even higher¹. Companies have a responsibility here to improve workplace ergonomics preventively, in order to maintain the performance of their employees.
1 Source: Absenteeism Report 2024 Badura/Ducki/Baumgardt/Meyer/Schröder (Eds.) Focus: Retention and Health – Attracting and Retaining Skilled Workers. Springer-Verlag Berlin 2024
Measures such as automation or job rotation help mitigate physical strain.
However, only a few manual handling tasks in logistics can be effectively replaced by automation solutions. In many areas, humans are superior to machines in terms of flexibility. When companies want to improve ergonomics in parcel handling, tools like cranes, lifters, and conveyor belts often come into play. These are static solutions that are permanently installed at specific workstations. For workstations that require more mobility, exoskeletons are the ideal support.
What makes logistics jobs challenging:
Logistics processes and tasks are often uninspiring. On top of that, there is increasing pressure: more and more shipments, and ever-shorter delivery times.
It is now well-established that strong employee retention and healthy working conditions help keep sickness-related absenteeism low.2 This is where exoskeletons come into play.
Benefits
The benefits of exoskeletons in logistics:
Because they make hard work immediately and noticeably easier.
Employees who receive support through effective measures are more satisfied and feel a stronger connection to the company.
Exoskeletons reduce strain and maintain healthy physical activity. For fit employees.
When you need less physical effort, you have more mental capacity for the task at hand and can work with greater focus.
Active exoskeleton
Discover our products
S700 active shoulder exoskeleton
Work easier overhead and at chest height: with the S700 active shoulder exoskeleton
- More strength, less strain.
- Up to 15 kg of active power assistance
- Relieves neck and shoulder muscles
- Makes tasks at chest height and overhead easier
- For more power on the job!
B900 active back exoskeleton
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B900 active back exoskeleton: The right tool for noticeable back relief
- For logistics, manufacturing, and trade
- 30 kg of active support
- Maximum freedom of movement
- Ready to use in seconds, adapts to you
- Relieve back strain empowering the workforce
B100 back support
Invisible tool for improved posture
- Relieves the back in standing, sitting, and kneeling activities
- Improved posture and body awareness
- Perfect fit adjustabble
- Easy to put on thanks to intuitive tension straps
- Flexibly combinable
Request a no-obligation consultation and product demonstration
The right tool for your application
Makes work easier
Adjustable
Flexible and effective:
Exoskeletons reduce strain in logistics
Are your employees complaining about physical discomfort? Are you struggling to recruit staff? Is your workforce getting older? With exoskeletons for logistics, you can reduce physical strain and improve both workplace attractiveness and working conditions.
These are the additional benefits of exoIQ exoskeletons:
Adjust the power assistance individually to specific tasks.
Our exoskeletons are designed for people and preserve natural freedom of movement.
Tool-free size adjustment and a strap system based on hiking backpack principles allow for quick deployment.
The exoIQ ergonomics app supports you with ergonomic workplace analysis and makes physical support measurable.
references
A look at the practice: What others say about our exoskeletons
“Especially when restoring boats—whether you're sanding, polishing or masking surfaces overhead—you quickly realise how taxing it is on your shoulders. The S700 really provides great support: The arm stays steady in position, you can keep going much longer and the work is much easier overall.”
Jannes (Wegener Jachtwerft)
“Since the introduction of B100, or employees habe noticed a direct reduction in their daily workload. this has also led to increased motivation among the staff. It's particularly encouraging how quickly the system has been embraced by the team and that other departments are already showing interest.“
Raphael Blatter (Hodapp GmbH & Co. KG)
“With the S700 active shoulder exoskeleton of exoIQ, we have found a promising approach to significantly reducing of physical strain during repetitive tasks. Especially when used in combination with the exoIQ app, we can analyse work processes in a targeted manner and optimise them ergonomically—with a clear focus on the health of our employees.“
Maximilian Geiger (WERZ Vakuum‑Wärmebehandlung GmbH & Co. KG)
Vacuum Hardening Department
“The exoskeleton is a real game-changer for our educational outreach. It brings technology to life and immediately sparks conversation among visitors. What's particularly valuable to us is that visitors can try out the exoskeleton for themselves. From there, we can expand the discussion—from the technology itself to its applications and broader social issues.“
Thomas Keil (Deutsches Museum)
Museum Communicator at the Deutsches Museum
“The exoIQ exoskeleton has proven to be a very effective aid in our operations, especially during prolonged overhead work.
[...] It provides noticeable relief for the shoulder and arm muscles and contributes to more ergonomic working conditions on the production floor.“
Vadzid Redzepi (METALLART Treppen GmbH)
Deputy Production Manager and Welding Supervisor
“If you have a job where you have to do a lot of difficult repetitions, it helps a lot.“
Franziska Meis (Frau Meis)
Founder of Frau Meis GmbH
“When the exoskeleton is adjusted correctly, it's really comfortable—like a good hiking backpack. I was surprised at how comfortable and intuitive the S700 is to wear.“
Fiete (Brauerei Wildwuchs)
Founder of the Brauerei Wildwuchs
“An exoskeleton is not a miracle cure. But when used sensibly, it ensures the performance of employees—regardless of their age group—and prevents work-related sick leave.“
Tobias Baumer (KRONES AG)
Production Engineering
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“The active shoulder exoskeleton was an eye-opener for me: This is the future! I'm glas we're on the right track to offering more support to people who do physical labour."
Carsten Thieme
Physiotherapist at the m&i specialist clinic Bad Liebenstein
“The S700 adapts very well to the body and is very easy to adjust.“
Christian Scharpf
Process Engineer in the mechanical engineering sector, trade fair summary
“The S700 was like putting on a hiking rucksack. It was super easy to put on and adjust correctly. Handling was also a piece of cake.“
Benedikt Schmaus
Student of materials science, trade fair summary
“Could lead to a huge simplification for us. It works with me. I also really like the design and user-friendliness.“
Ahmat Coskun
Hager Electro GmbH, Trade fair summary
“A really cool thing! Could really make everyday work easier for us in production. You really notice the difference. It's definitely a relief and ergonomically very valuable.“
Franziska Lehmon
Hager Group, trade fair summary
“It has helped a lot. especially with static overhead work. You can certainly hold out much longer and there is less strain on your shoulders. After a while, the exoskeleton becomes part of you and it supports your movements well.“
Martin Androwitsch
iSi GmbH, trade fair summary
“The S700 takes the strain off my shoulders and makes my work much easier."
Rene Cybala
Maintenance fitter for sanitary, heating and air conditioning technology
Contact
Get in touch directly and make work easier
- Overhead and chest-height work easier make
- Performance received from employees
- Our experts will provide you with personal advice.
- On-site demonstration: Test the exoskeleton directly at your facility.
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FAQs
Frequently Asked Questions
The user. The exoskeleton supports their movement, but the user must perform the movement themselves. The force exerted by the exoskeleton is always less than the muscle power of the user, ensuring that the user always retains full control.
Intelligent control systems and adjustable actuators weigh more than passive systems. Much like a heavy-duty backpack, this extra weight is transferred to the hip belt and supported by the powerful muscles in the legs. Unlike passive, mechanical aids, the S700 does not just store energy; it also provides the user with additional power in their arms.
The exoIQ exoskeleton is proven to reduce the muscle activity required for tasks performed at or above shoulder height. This significantly relieves strain on the shoulder and neck muscles, particularly during prolonged tasks, and helps prevent discomfort.
Our muscles require a healthy level of exertion. The support provided by the exoskeleton can be adjusted to maintain positive training effects for the muscles while simultaneously minimising negative impact on the joints.
The exoskeleton is compatible with most standard, hand-held power tools such as drills, grinders, or vacuum cleaners. As it provides support by actively assisting with movement, it is not recommended for use in safety-critical tasks, such as those involving exposed electrical wiring or cutting blades.
The advanced joint chain and flexible back suspension allow for maximum freedom of movement while providing controlled support. This also applies to secondary tasks such as tying your shoelaces or reaching into your trouser pockets.
Potentially, yes. Overloaded shoulder and neck muscles can affect the back, often because they lead to unergonomic compensatory movements. These place particular strain on the lower back. This negative interaction can be avoided by using the exoskeleton.
If one of our products does not perform as expected, please contact our customer service team: service@exoiq.com. We respond to email enquiries within two working days.
On the contrary: short-term benefits have already been proven, suggesting similar results for long-term studies. However, such data is not yet available for this modern technology. In any case, the exoskeleton must be ergonomically adjusted for the user to ensure its positive effects are realised.
Do you have any questions?
Our team is always here to help. Feel free to contact us – we will get back to you as soon as possible.
Areas of application
Discover more Areas of application
exoIQ offers innovative exoskeletons that noticeably reduce physical strain in the workplace. With exoIQ, you are investing in ergonomic workstations and the satisfaction of your team.
Automotive industry
Ergonomics meets efficiency: In automotive production, physically demanding tasks like overhead work are part of the daily routine.
Skilled trades
Laying cables overhead, lifting heavy materials, working with precision under pressure – the skilled trades demand full physical exertion.
Production
Relief that makes a difference: In manufacturing, physically demanding tasks such as overhead work or prolonged forward bending are common.
Logistics
Ergonomics reimagined: Exoskeletons from exoIQ make physically demanding tasks in logistics noticeably easier.
Industry
Work ergonomically, stay productive: In industries such as mechanical and plant engineering, physically demanding tasks are part of everyday life.
Equine Dentistry
In equine dentistry, precision and physical strain go hand in hand.